NU - SmartTree

This past quarter, the team made substantial progress in construction and finalized a renewed electrical plan! We’ve been figuring out some new ways to structure and organize our work, including creating electrical and different construction project teams. This quarter, we had a sub team working on using the table side to miter the base piece walls, while another learned the router to be able to cut out triangular base piece lids. The electrical also drafted and approved a new plan, ready to wire next quarter!

On the construction side of things, this quarter we worked on mitering the side of all the base pieces so that they would fit flush against each other in a triangle shape. After brainstorming and consulting many different Shop Professionals, we determined that no tools could miter such thick wood to our desired 60° cut. The only solution was to build a support that held the pieces vertically upright when clamped to it, so that the table saw only had to cut at a 30° angle. The table saw team received formal training and guidance from Prototyping Shop Professional Scott Simpson, and spent the first few weeks building and testing this support. Once they were familiarized with the tool and setup, the rest of the pieces were a breeze to miter!

At the end of spring quarter, a couple of members received training on the router, however, the machine broke shortly after so we were unable to complete the base piece lids. Thankfully, we got to try again this quarter - some newer members got trained while old members refreshed from ship trainer Sarah Yung. We were able to practice before creating a file to router all 3 of the side base piece lids. We’re currently waiting to assemble and measure exact lengths before creating the middle piece lid (which also requires an indented rim to allow for insulation!).

The last construction decision made was regarding the benches. After realizing the work and materials required to create concrete bench legs using the mold and finding the resulting weight too heavy, we decided to switch to metal (likely aluminum) bench frames. This is both more sustainable and more convenient as it uses less material and can be moved more easily.

Regarding electrical progress, the team met with a professor to revise our out of date electrical diagram. We replaced our original 120V system with a 20V system (low enough voltage to not be harmful to humans), so we no longer have to worry about grounding our structures. Unfortunately, this means that we can no longer incorporate sockets into our design. However, we’ve come up with practical solutions like providing low voltage USB hubs and universal chargers in weather protection boxes. We’ve ordered the necessary components for testing, and can’t wait to start working on it in the winter quarter!

Overall, The project managers Fay-Ling and Thomas are both extremely proud of what the team has accomplished this quarter, and hope to keep the momentum going into winter quarter. Our goal is to finish the base pieces and start on the base plate, the other main component of our structure. We also aim to have a working electrical system by the end of the quarter, so be on the lookout!

Hope everyone has had a great school year and we will touch base soon!